Fabrication refers to a process that cuts, shapes, moulds and forms a metal or material into a product. You need to consider several factors for plastic fabrication such as the dimension of your product, design and shape of the product, appearance and your budget. Nowadays, you can find several products made of plastic and these products are processed through plastic sheets. Before you choose plastic fabrication, you need to know the types of the fabrication process.
Types of Plastic Fabrication Processes:
Cutting: This process requires you to use some tools or machines to remove the excess material from your workpiece and cut them in accurate size. In this case, you can use band saws or cutting torches.
Forming: This process involves the development of a product. Here, you need to form a design and you can use deforming equipment such as hydraulic brakes to design your products. There are some advanced machines available where you can use 3D designs to develop and form your products automatically.
Machining: This process requires you to use automatic or manually controlled machines to shape the material. You need to do lathing, milling, drilling and honing the plastic sheets to form your products.
Welding: People may think that welding is needed for the metal only. But you need a welding machine for joining two or more pieces, and you can apply heat or pressure to form a single product.
Advantages of Plastic Fabrication:
There are different types of plastics available in the market such as acrylic, Plexiglas and nylon. So, you need to choose the plastic fabrication process according to the type of plastic that you are using. Here, are some advantages of plastic fabrication:
Due to high malleability compared to other materials, you can easily form the plastic into basic and complex geometric designs. You can use heat and pressure to melt the plastic and you can join several parts of plastic to form a product.
You need to apply colour on the metals after their fabrication, but you can use colour on the plastic before fabrication. So, you do not need to use colour as post-treatment and you can save your time. Plus, plastic fabrication involves quick cycles and you can easily produce multiple products in a day.
Plastic is lightweight than other metals. Due to flexibility and durability, you can form your products with different designs. Plus, plastic is less susceptible to damage from chemicals or chemical reactions, and they do not get affected by oxidation, corrosion and rust.
How Would You Choose the Best Specific Fabrication Process?
There are various processes involve in plastic fabrication and you need to go through the below steps to form your products:
Lathing: It is a cutting process where you need to use a worktable to place your plastic sheets. Then you can use a blade to cut, drill and knurl your plastic sheets.
Drilling: You create some uniform holes on your plastic sheets, and you can use circular cuts for the same.
Apart from this, you need grinding, milling and honing such plastic sheets to make your products. Plastic is not temperature or heat resistant and you cannot use high heat for plastic fabrication. Moreover, plastic has less structural strength than metal, so you cannot use it in heavy equipment.
It is better to choose the best fabrication company for your product. If you want to set up your fabrication unit then you need to recruit some experienced fabricators, and you have to invest a huge amount for buying such fabrication machines. To save your cost, you can outsource your fabrication work to a reliable plastic fabrication company.
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